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HOME - Chevrolet Astro 2003: Technical Service Bulletins

MODELS
 YEARS MODELS YEARS MODELS YEARS
1500
 2003 | 2004 CORVETTE 2001 | 2002 | 2003 | 2004| 2005 | 2006 | 2007 | 2008 MONTE CARLO 2001 | 2002 | 2003 | 2004 | 2005
ASTRO
 2001 | 2002 | 2003 | 2004 | 2005 DENALI 2001 | 2002 | 2003 P SERIES 2001 | 2002
AVALANCE
 2001 | 2002 | 2003 | 2004 | 2005|2006| 2007 | 2008 ENVOY 2001 | 2002 PICKUP 2001 | 2002 | 2003
B SERIES
2001 EQUINOX 2005 PRIZM 2001 | 2002
B7
 2001 | 2002 EXPRESS 2001 | 2002 | 2003 | 2004 S PICKUP 2001
BLAZER
 2001 | 2002 | 2003 | 2004 F SERIES 2001 S SERIES 2001 | 2002
C SERIES
2001 | 2002 G SERIES 2001 | 2002 S UTILITY 2002
C SERIES MEDIUM
 2001 G VAN 2001 | 2002 S/T PICKUP 2001
CK 3500
2001 G25 2001 | 2002 S/T SERIES 2001 | 2002
CK PICKUPS
 2001 | 2002 G35 2001 | 2002 S/T UTILITY 2001 | 2002
CK SERIES
2001 | 2002 | 2003 GMT 800 2001 | 2002 S10 2001 | 2002
CK UTILITY 2001 IMPALA 2001 | 2002 | 2003 | 2004 | 2005 S-10 2003 | 2004
C15 2001 JIMMY 2001 | 2002 SIERRA 2001 | 2002 | 2003
C25 2001 K SERIES 2001 | 2002 SILVERADO 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 |2008
C2500 2001 | 2002 K15 2001 SONOMA 2001 | 2002 | 2003
C3 2001 | 2002 K25 2001 SSR 2003 | 2004
C35 2001 K2500 2001 | 2002 SUBURBAN 2001 | 2002 | 2003 | 2004 | 2005
C3500 2001 | 2002 K35 2001 T SERIES 2001 | 2002
C4500 2003 K3500 2001 | 2002 T UTILITY 2002
C5500 2003 KODIAK 2001 | 2003 | 2004 T10 2001
C6 2001 | 2002 L SERIES 2001 | 2002 TAHOE 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 | 2008
C7 2001 | 2002 L VAN 2001 | 2002 TRACKER 2001 | 2002 | 2003 | 2004 | 2005
C7500 2001 | 2002 LUMINA 2001 | 2002 TRAILBLAZER 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 | 2008
CAMERO 2001 | 2002 LUMINA APV 2001 TRAILBLAZER EXT 2002 | 2003
CAVALIER 2001 | 2002 | 2003 | 2004 | 2005 M SERIES 2001 | 2002 TRANS SPORT 2001 | 2002
CHEVROLET 2001 | 2002 | 2003 M VAN 2001 | 2002 VENTURE 2001 | 2002 | 2003 | 2004
CHEVROLET TRUCK 2001 | 2002 | 2003 M/L 2001 | 2002 W SERIES 2001 | 2002 | 2003 | 2004
CLASSIC 2004 MALIBU 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 | 2008 W3500 2001 | 2003 | 2004 | 2005
COLORADO 2004 MALIBU MAXX 2004 W4500 2001 | 2003 | 2004 | 2005
CONVENTIONAL 2001 | 2003 MEDIUM DUTY 2001 W5500 2001 | 2002 | 2005
      YUKON 2001 | 2002 | 2003 | 2004 | 2005 | 2006 | 2007 | 2008

Make: Model: Year:
Chevrolet Astro 2003
Complaints:
SOME CUSTOMERS MAY COMMENT THAT THE RIGHT REAR DOOR HANDLE ON THE CARGO DOOR BREAKS. *TT
AN INTERFERENCE CONDITION BETWEEN THE LOWER BALL JOINT RUBBER BOOTS AND THE STEERING KNUCKLES THAT MAY CUT THE BOOTS THAT ARE INTENDED TO SEAL THE BALL JOINTS. DEALERS ARE TO MODIFY THE STEERING KNUCKLES AND REPLACE THE LOWER BALL JOINT.
REMOVAL OF CLEAR PROTECTIVE TAPE UPON DELIVERY TO THE DEALER TO AVOID FASCIA PAINT STORAGE CONCERNS. *TT
TIMING CHAIN TENSIONER BREAKPOINTS FOR SERVICE KIT OR PRODUCTION FIX. RATTLE-TYPE NOISE COMING FROM THE ENGINE AT APPROXIMATELY 1800 TO 2200 RPMS. 4.3L LU3 L35 ENGINE. *TT
INTERMITTENT BATTERY LIGHT COMES ON, INTERMITTENT NO CRANK. *TT
POOR ENGINE PERFORMANCE - MISFIRE, ROUGH IDLE, SERVICE ENGINE SOON/CHECK ENGINE LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODE (DTC) P0300 SET. *TT
4L60E, 4L65E FORWARD AND LOW REVERSE WAVED STEEL CLUTCH PLATE APPEARANCE CHANGE. *TT
ANTI-LOCK BRAKING SYSTEM (ABS) LIGHT ON FRONT WHEEL SPEED SENSOR DIAGNOSTIC TROUBLE CODE (DTC) C0221, C0222, C0223, C0225, C0226, C0227, C0229. *TT
THE NVG 136 ALL WHEEL DRIVE (AWD) TRANSFER CASE AND THE 236 AND 246 NVG SELECTABLE TRANSFER CASES OPERATING IN THE AUTO MODE MAY EXHIBIT A CONDITION OF A VIBRATION/SHUDDER DURING LOW SPEED TURNS SUCH AS A PARKING LOT MANEUVER, UP TO APPROXI
4.3L L35 ENGINE WIDE OPEN THROTTLE DIAGNOSTIC TROUBLE CODE (DTC) P0335, P0336, P0339. *TT *MJ
4.3L LU3 ENGINE HOT SOAK HESITATION LOW POWER. *TT
DOME LIGHT INOPERATIVE ON MODELS EQUIPPED WITH REAR HATCH AND DUTCH DOORS. *MR
INFORMATION ON DIAGNOSING CRACKED OR BROKEN TRANSMISSION CASE. *TT
REAR AXLE WHINE CONDITION. *TT
ENGINE COOLANT LEAK AT INTAKE GASKET. * MJ
ENGINE RUNS ROUGH, SERVICE ENGINE SOON LIGHT ON, DIAGNOSTIC TROUBLE CODES P0300 OR P0335 SET. *TT
4.3L L35 ENGINE-DIAGNOSTIC TROUBLE CODE P0300 BUT NO MISFIRE CAN FELT. *MJ
REVISED BRAKE ROTOR THICKNESS MEASUREMENT PROCEDURE. *TT
REAR PARKING BRAKE SHOE RETAINING SPRING CLIP SERVICE KIT FOR DRUM-IN-HAT (DIH) EQUIPPED VEHICLES. *TT
TRANSFER CASE SHUDDER. *TT
ANTILOCK BRAKE (ABS) ACTIVATION AT LOW SPEEDS. *TT
ANTILOCK BRAKE (ABS) ACTIVATION AT LOW SPEEDS ON VARIOUS MODELS INCLUDING THE 1995 AND 1996 ENVOY. *TT
RATTLE NOISE IN ENGINE. *TT
RATTLE NOISE IN ENGINE. *TT
MULTIPLE DRIVEABILITY SYMPTOMS OF LONG OR HARD STARTS, CHUGGLE, ROUGH IDLE AND LIGHT OR INTERMITTENT MISFIRE DUE TO CLOGGED FUEL INJECTORS. VARIOUS MODELS INCLUDING 2000-2001 PONTIAC TRANSPORT. *TT
UPCOMING PRODUCT SAFETY RECALL - STEERING KNUCKLE INTERFERENCE - QUESTIONNAIRE. *TT
NO 2ND, NO 4TH AND NO REVERSE. TO INCLUDE 2004 LIGHT DUTY AUTOMOBILES AND TRUCKS EQUIPPED WITH 4L60E OR 4L65E AUTOMATIC TRANSMISSION. *TT
TIMING CHAIN TENSIONER BREAKPOINTS FOR SERVICE KIT OR PRODUCTION FIX. RATTLE-TYPE NOISE COMING FROM THE ENGINE AT APPROXIMATELY 1800 TO 2200 RPMS. 4.3L LU3 L35 ENGINE. *TT
WHISTLE NOISE FROM FRONT OF VEHICLE. *TT
REVISED TIRE AND WHEEL REMOVAL AND INSTALLATION FASTENER TIGHTENING SPECIFICATION. *MJ
ENGINE MISFIRE DUE TO INJECTOR FRETTING CORROSION. *TT
TIMING CHAIN TENSIONER BREAKPOINTS FOR SERVICE KIT OR PRODUCTION FIX FOR VEHICLE EXHIBITING RATTLE-TYPE NOISE COMING FROM THE ENGINE AT APPROXIMATELY 1800 TO 2200 RPMS. SIT BULLETIN 1408407. *TT
SOME CSUSTOMRS MAY COMMENT THAT THE SERVICE ENGINE SOON LAMP IS ILLUMINATED, NO 3RD AND 4TH GEAR, THE TRANSMISSION DOES NOT SHIFT CORRECTLY, THE TRANSMISSION FEELS LIKE IT SHIFTS TO NEUTRAL OR A LOSS OF DRIVE OCCURS. *TT
4L60E/4L65E INTERMITTENT NEUTRAL CONDITION WHILE ACCELERATING FROM A STOP OR WHILE DRIVING. *TT
PART NUMBER 15042486 PER BULLETIN 00-03-09-001A FOR THE REAR SPRING DAMPER KIT IS CURRENTLY NOT AVAILABLE. *MJ
WINDOW REGULATOR MOTOR DOES NOT FIT. *TT
REVISED DIAGNOSTIC TROUBLE CODE P0336. *TT
AUTOMATIC TRANSMISSION POOR ACCELERATION, PERFORMANCE. *TT
REVISED WHEEL DRIVE SHAFT NUT TORQUE SPECIFICATION. *TT
SPECIAL ANNOUNCEMENT TO ALL CHEVROLET AND GMC DEALERS ANNOUNCING A SERVICE PROCEDURE MODIFICATION TO RECALL BULLETIN 03044A - STEERING KNUCKLE INTERFERENCE. *TT *MJ
PART NUMBER 15042486 LEAF SPRING DAMPER MENTIONED IN TECHNICAL SERVICE BULLETIN (TSB) 00-03-09-001A IS NOT AVAILABLE. *MJ
CONCERNS WITH BOOM TYPE NOISE DURING ENGINE WARM-UP HEARD IN THE VEHICLE PASSENGER COMPARTMENT. *TT
DIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT
SLIDING SIDE DOOR EFFORT. *TT
SLIP CONDITION IN 2ND, 3RD OR 4TH DAMAGED 2-4 BAND 3-4 CLUTCH ON THE 4L60E/4L65E AUTOMATIC TRANSMISSION. *TT *MJ
4L60-E AUTOMATIC TRANSMISSION OIL PUMP FIRST AND SECOND DESIGN IDENTIFICATION. *TT